Virtual and Physical Prototyping (Dec 2024)

Sc/Zr microalloying on strength-corrosion performance synergy of wire-arc directed energy deposited Al-Mg

  • Yubin Zhou,
  • Zewu Qi,
  • Baoqiang Cong,
  • Zihao Jiang,
  • Xinyi Cai,
  • Hongwei Li,
  • Jiaqi Zhang,
  • Chaofang Dong,
  • Xing He,
  • Sanbao Lin,
  • Xiaoyu Cai,
  • Bojin Qi

DOI
https://doi.org/10.1080/17452759.2024.2358981
Journal volume & issue
Vol. 19, no. 1

Abstract

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WADED Al-Mg and Al-Mg-Sc-Zr aluminium alloy thin-wall components were produced. Heat treatment (350°C aging for 4 h) was further conducted. The effects of Sc/Zr addition on porosity, microstructure, mechanical properties and corrosion behaviour were investigated. With Sc/Zr adding, pore area fraction decreased from 0.208 to 0.005% and grain size decreased from 84.34 to 19.54 μm. In WADED Al-Mg-Sc-Zr component, microstructure showed refined equiaxed grains. Mechanical properties were improved with 360 MPa ultimate tensile strength (UTS), 185 MPa yield strength, and 23.31% elongation. After heat treatment, UTS increased to 388 MPa with good ductility (22.53%) maintained. The grain refinement and Al3(Sc, Zr) particles were the key factors for mechanical property improvement. The corrosion behaviour was improved with introduced Sc/Zr and further optimised after heat treatment. The corrosion exhibited layered characteristics due to the distribution of primary Al3(Sc, Zr) while minor-size secondary Al3(Sc, Zr) along grain boundaries improved the corrosion behaviour.

Keywords