Incident Analysis and Identification of Key Risks During Lib’s Battery Life: the Role of Accidents Databases in the Risk Prevention Actions

Abstract

The demands for Li-ion batteries (LIBs) have recently increased exponentially. They are used in a multitude of applications including electric vehicles (EVs), Energy Storage Systems (ESS) and consumer electronics. However, their chemical composition, high energy content and behaviour under abuse conditions pose a significant risk to safety, human health and the environment. This risk is particularly pronounced with the amount of active materials, especially the organic electrolyte and consequently, with the number of cells constituting the battery. To mitigate the risk, critical points throughout the entire life cycle of a lithium battery must be identified. For this purpose, the analysis of accidents occurring around the world acquires a fundamental importance. The evaluation of the main risks associated with the transport, use and storage of LIBs would allow the improvement of specific prevention measures to reduce the risk of fire and explosion during their use and their storage. Additionally, the improvement of safety procedures to manage accidents involving lithium ion batteries should be considered. Furthermore, it enables the updating of legal and technical standards and the development of more reliable storage systems. The aim of this study is to enhance current knowledge on the factors that may trigger fire involving LIBs through the analysis of accidents and recall databases analysis. An Italian database has been developed which includes data on accidents that occurred during the normal use of batteries, as well as those that occurred in storage facilities, during transport and in the disposal of batteries. One example of the reconstruction of data necessary to enhance a database is presented in this work.