Advanced Manufacturing: Polymer & Composites Science (Dec 2025)

Toughening epoxy resins with soluble hyperbranched poly (aryl ether ketone): enhanced mechanical properties and thermal stability

  • Xiyan Li,
  • Feng Bao,
  • Shuang’er Li,
  • Tang Zhu,
  • Jiali Yu,
  • Qing Zhang,
  • Huichao Liu,
  • Caizhen Zhu,
  • Jian Xu

DOI
https://doi.org/10.1080/20550340.2024.2447171
Journal volume & issue
Vol. 11, no. 1

Abstract

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The limited toughness of epoxy resins (EP) significantly hinders their application. While hyperbranched polymers are commonly employed as toughening agents, their poor solubility often leads to drawbacks, including a marked reduction in glass transition temperature (Tg). In this study, a novel hyperbranched poly (aryl ether ketone) resin (pm-HBPAEK-OH) with enhanced solubility was synthesized and evaluated as a toughening agent, for EP. The results indicated that when the content of pm-HBPAEK-OH is 6%, the tensile strength, flexural strength, impact strength, and elongation at break reached 75.1 MPa, 113.8 MPa, 43.5 kJ/m2, and 11.3%, respectively, representing enhancements of 10.0%, 13.1%, 112.9%, and 195.0% compared to the pure EP. Additionally, the modified EP exhibited superior thermal stability achieving a Tg of 91.6 °C, which is approximately 15.4 °C higher than that of pure EP, without a significant loss in thermal decomposition temperature.

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