Vestnik MGTU (Dec 2017)
Features of rotary pump diagnostics without dismantling
Abstract
In ship power plants, rotor pumps have become very popular providing the transfer of various viscous fluids: fuels, oils, etc. Like all ship's mechanisms, pumps need proper maintenance and monitoring of technical condition. The most expedient is maintenance and repair carried out according to the results of dismantling diagnosis. The methods of vibrodiagnostics are mostly widespread for the diagnosis of pumps. Vibrodiagnosis of rotary pumps has a number of features due to the nature and condition of pumped fluids. The norms of the Russian Maritime Register of Shipping are used for setting standards of vibration and diagnostics of the rotary pumps' technical condition. To clarify the features of vibration diagnostics of rotary pumps some measurements have been made on a special bench that simulates various modes of ship's pumps' operation: different pressure in the system and temperature of the pumped medium. As a result of measurements one-third octave and narrow-band vibration spectra of pumps have been obtained at various developed pressures and temperatures of the pumped fluid. The performed analysis has shown that the RMRS norms for diagnostics of ship rotary pumps have insufficient informative value inasmuch they do not take into account the dependence of the vibrational signal spectrum on the developed pressure and temperature of the pumped fluid. The nature of the received signals shows that the levels of a third-octave spectrum of the vibration velocity depend significantly on the temperature of the pumped fluids, this fact must be taken into account when applying the RMRS norms. The fluid temperature has a great influence on the nature of the narrow-band vibration acceleration spectrum in the area of medium frequencies, less influence – on the nature of the vibration velocity spectrum. The conclusions have been drawn about the advisability of using the narrow-band vibration spectra and the envelope spectra of the high-frequency component of the vibration signal to diagnose the technical condition of rotor pumps, it should be based not on the absolute values of the vibration level, but on the presence of characteristic frequencies and their modulations generated by various defects.
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