A Novel FCC Catalyst Based on a Porous Composite Material Synthesized via an In Situ Technique

Abstract

To overcome diffusion limitations and improve transport in microporous zeolite, the materials with a wide-pore structure have been developed. In this paper, composite microspheres with hierarchical porous structure were synthesized by an in situ technique using sepiolite, kaolin and pseudoboehmite as raw material. A novel fluid catalytic cracking (FCC) catalyst for maximizing light oil yield was prepared based on the composite materials. The catalyst was characterized by XRD, FT-IR, SEM, nitrogen adsorption-desorption techniques and tested in a bench FCC unit. The results indicated that the catalyst had more meso- and macropores and more acid sites than the reference catalyst, and thus can increase light oil yield by 1.31 %, while exhibiting better gasoline and coke selectivity.

Keywords

• hierarchical porous structure
• in situ synthesis
• FCC catalyst
• catalytic properties