Scientific Reports (Nov 2024)

Mathematical model of velocity and distribution law in gas lift reverse circulation well washing flow field for drilling shaft sinking

  • Longhui Guo,
  • Hua Cheng,
  • Zhishu Yao,
  • Chuanxin Rong,
  • Jian Lin,
  • Xiaoyun Wang

DOI
https://doi.org/10.1038/s41598-024-77949-8
Journal volume & issue
Vol. 14, no. 1
pp. 1 – 24

Abstract

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Abstract To reveal the velocity distribution law of a gas lift reverse circulation well washing flow field in drilling shaft sinking, a velocity mathematical model of well washing flow field is established. The theoretical analytical solutions and velocity distribution laws in the drill pipe and bottom hole were provided and validated through numerical simulations and similar model tests. Furthermore, this study explores the impacts of mud circulation, wind pressure, rock debris, and mud properties on the flow field distribution, presenting the sensitivity order of the factors. This study indicated the following findings. (1) The velocity theoretical model of well washing flow field was validated through numerical simulation and similar model tests, and the relative error ranged from 4.2 to 18.5%, demonstrating the high consistency. (2) The rock debris and mud experienced slight and consistent deceleration within the drill pipe. Upon reaching the gas input end, the axial upward return of the multiphase flow resulted in a “jumping” sharp increase. (3) The mud circulation, wind pressure, and void fraction positively correlated with the multiphase fluid velocity in the drill pipe, but negatively correlated with the mud density and slag content. The axial upward velocity of the rock debris decreased with increasing particle size and density. (4) The sensitivity of each factor to the discharge speed of rock debris was summarized as follows: air content > mud circulation > wind pressure > mud density > rock debris density > rock debris particle size > slag content. These findings could offer a theoretical basis for selecting well washing parameters and enhancing drilling and washing efficiency.

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