Justification and calculation of design and strength parameters of screw loaders

Abstract

Existing designs of screw working bodies of transport and processing machines cannot always provide the required performance and avoid overloading, which causes deformation and damage to parts of the mechanisms. Thus, it is necessary to establish new efficient screw working bodies that would ensure the execution of the technological process. The purpose of the study was to substantiate and explore the design and methodology for calculating the main structural-power parameters of the developed screw loader, to synthesise screw loaders using the method of morphological analysis to obtain designs of mechanisms with better technical and economic characteristics. The methods of surface theory, analytical and differential geometry, computer graphics and mathematics were used to conduct the research. As a result of theoretical and experimental studies, the designs of screw conveyors with hopper loading and screw conveyors with nozzle loading are presented. In addition, a classification of loaders for screw transport and technological mechanisms is presented. The dependencies for calculating the design of screw conveyor loaders are determined. The synthesis of loaders and mixers by the method of morphological analysis was performed to obtain designs of mechanisms with the best technical and economic characteristics and competitive designs of mechanisms were established. A system of coding and synthesis of structural elements and mechanisms of screw implements with improved technological properties is proposed, and competitive designs of screw implement that perform technological processes efficiently and effectively are selected. A methodology for calculating the main structural and power parameters of a screw loader has been developed, which allows for determining the parameters of a screw loader. The materials of the research can be used in further studies of screw conveyors and, in particular, screw loaders to determine their design, technological, energy and power parameters

Keywords

• screw conveyor
• nozzle
• transport and technological mechanism
• structural elements
• structural synthesis
• morphological analysis
• calculation method