Hydrodynamic Study of a Hybrid Electro-Flotation Column

Abstract

Bubble columns are used in the mining industry for mineral recovery but are also widely utilized in the chemical and petrochemical industry. The hydrodynamic characteristics of their performance is a field of interest with a number of points, which are nonetheless poorly understood, and a considerable amount of methods have aimed to shed light on the flow regimes that prevail in the columns. The study of the hydrodynamic part of a flotation process should consider characteristics such as air flow, volumetric gas fraction, flow field, and bubble size, along with the mechanical and design factors and pulp properties. The present work aims to elucidate the characteristics of the gas phase of a hybrid flotation system. For this purpose, a hybrid flotation column was designed and constructed and the bubbles size distributions at different radial positions in the flotation column were computed by analyzing high resolution digital images. A patented electrical impedance technique was employed to instantaneously measure the local volumetric gas fraction. Flow dispersion in the column was studied by residence time distributions using conductivity tracers. The experimental results are discussed to comprehend the variation in the gas fraction in the column. In particular, the study showed that the size of the bubbles changed from the center to the walls of the column, and this was observed both radically and vertically. Moreover, the size of the bubbles affected the volume fractions, and no coalescence of the bubbles was observed. Finally, the dispersion of the tracer in the working solution was distributed uniformly in the volume of the column, with a time difference for the four positions of the column.

Keywords

• froth flotation
• hydrodynamics
• column
• combined flotation
• electrolysis
• fine particles