Electrical Characterization of Cost-Effective Screen-Printed Sensors Based on Thermoplastic Polyurethane, Polyimide, and Polyethylene Terephthalate

Abstract

In recent years, the improvement in living standards and the corresponding increase in quality-of-life expectations have significantly increased the demand for advanced electronic products. This trend has generated great interest in human health monitoring and extensive research efforts. Flexible sensors in particular are being given preference because of their high extensibility, excellent biocompatibility properties, low weight, and low cost. In the present work, we took this idea further and designed flexible sensors using different substrates such as thermoplastic polyurethane (TPU), polyimide (PI), and polyethylene terephthalate (PET), fabricating them with silver paste ink using screen-printing technology. A uniform and homogeneous conductive layer was formed, which was identified through Scanning Electron Microscopy (SEM) analysis. Additionally, the width of the printed silver paste ink was approximately 100 µm. This study contributes to the design and fabrication of a new generation of flexible sensors for health monitoring. The results demonstrate that these sensors are technically possible as part of long-term wearable health-monitoring solutions for wearable health care technologies.

Keywords

• wearable electronics
• flexible electronics
• screen printing
• strain sensors
• thermoplastic polyurethane (TPU)