Electromagnetic Testing of Rod Cluster Control Assemblies in Pressured-Water Reactor Power Plants

Abstract

This paper presents an electromagnetic testing system for rod cluster control assemblies used in pressurized-water reactors. The system uses several encircling-type magnetic cameras equivalent to a number of the control rods; each sensor probe composes of an encircling Hall sensor array (EHaS) and a bobbin coil. The EHaS has 16 Hall sensor elements that measure the electromagnetic field distribution in the radial direction of the control rod induced by the bobbin coil for defects. Experiments are performed on artificial defects on the cladding tube of real control rods to simulate short-circumferential grooves (SCGs), sliding wears (SWs), and circumferential cracks (CCs). The system can inspect the artificial SCGs, SWs, and CCs with depths up to 20%, 30%, and 40% of the cladding tube thickness (0.47 mm), respectively. Furthermore, the shape and depth of the defects could be estimated. The standard deviations of depth estimation are 18%, 5.8%, and 6.0% for CCs, SCGs, and SWs. The SCGs and SWs have a small and similar estimation error, but the CCs have the highest error of estimation, and have a small width of 0.2 mm.

Keywords

• rod cluster control assembly (rcca)
• eddy current testing
• magnetic sensor array
• magnetic camera