Flaw Classification Algorithm for Heat Exchanger Tubes Using a Bobbin-Type Magnetic Camera

Abstract

This paper presents an algorithm that estimates the presence, location, shape, and depth of flaws using a bobbin-type magnetic camera consisting of bobbin probes and a bobbin-type integrated giant magnetoresistance (GMR) sensor array (BIGiS). The presence of the flaws is determined by the lobe path of the Lissajous curves obtained from bobbin coil with respect to the applied frequency. The location of the flaw, i.e., whether it is an inner diameter (ID) or outer diameter (OD) flaw, can be determined from the rotational direction of the lobe with respect to the frequency change. The shape of the flaw is then determined from the area of the lobe and the BIGiS image. At this stage, multi-site damage can be determined from the BIGiS image. The effectiveness of the flaw classification algorithm was evaluated using various types of artificial flaws introduced into small-bore tube test specimens made of austenitic stainless steel.

Keywords

• flaw classification algorithm
• bobbin-type integrated gmr sensor array (bigis)
• time-varying electromagnetic field (t-emf)
• heat exchanger tube