Analysis and design of the gas generator multifunctional bulkhead considering the thermal and structural loads

Abstract

The operation of gas generators brings relatively high thermo-mechanical loads on the gas generator structure. The objective of this article is to determine the operating conditions, in terms of mechanical loads at extremely high temperatures in very limited and narrow space, of a multifunctional bulkhead for application on specific kinds of gas generators with back-to-back rotor concept. The paper contains numerical analysis and experimental investigation for determining the loads and behavior of the structure. Numerical analysis indicates that there is significant influence of the Tesla turbine effect on flow parameters. Also, uneven pressure distribution and significant thermal loads are identified. With experimental investigation and subsequent exploitation tests, it was concluded that the presented methodology identifies the operating conditions, truthfully simulates the bulkhead stress state and deformations and that the presented design solution satisfied all demands. Regarding results obtained by these numerical simulations, the innovative design solution for the multifunctional bulkhead was proposed.