Analysis of Electromagnetic Characteristics of Outer Rotor Type BLDC Motor Based on Analytical Method and Optimal Design Using NSGA-II

Abstract

This study investigates the electromagnetic analysis and optimal design of outer rotor type brushless DC (BLDC) motors for fan filter applications. The primary objective is to develop a method that integrates three-dimensional (3D) structural effects with efficient two-dimensional (2D) equivalent analysis. This study proposes a 2D equivalent analysis method that addresses the unique features of outer rotor type BLDC motors, particularly the permanent magnet (PM) overhang structure. This approach transforms the operating point on the B–H curve to facilitate accurate modeling in a 2D framework, overcoming traditional analysis limitations. An analytical method using spatial harmonics is introduced to derive essential electromagnetic quantities, namely flux linkage and back electromotive force (EMF). The method compensates for slot effects using the Carter coefficient, ensuring precise evaluation of circuit parameters and electromagnetic losses. To optimize motor performance, a multi-objective optimization technique is implemented using the Non-dominated Sorting Genetic Algorithm-II (NSGA-II), aiming to maximize both efficiency and power density. The research validates the proposed analytical approach against the finite element analysis method (FEM) results to confirm its accuracy.

Keywords

• overhang structure
• analytical method
• finite element analysis method
• NSGA-II
• Pareto front