Analysis of the possibilities of reducing the levels of residual stresses in casting produced from synthetic cast iron

Abstract

In the production of castings, residual stresses arise in the cooling process, the level of which is often unknown. Their significance in engineering practice is very important because they are superposed on the stresses from the service load and are often the primary cause of material failure leading to failure of the equipment or structure. Their quantification using numerical simulations is rather difficult because many variables enter into the calculation simulating technological processes. Therefore, residual stress levels are most often determined in such cases by experimental measurement and, if possible, by monitoring and evaluating the history of parameter changes due to changes in the input parameters.In the present paper, the results of experimental measurements of residual stresses in synthetic cast iron castings are presented, where the effect of Ti microalloying on residual stress levels was assessed. Based on the comparison of the results obtained experimentally on castings made from grey cast iron, it can be concluded that the addition of Ti metal reduced the residual stress levels while maintaining the tensile strength and hardness HB.

Keywords

• Failure analysis
• Residual stresses
• Mechanical properties
• Casting
• Synthetic cast iron