Clustering of Similar Historical Alarm Subsequences in Industrial Control Systems Using Alarm Series and Characteristic Coactivations

Abstract

Alarm flood similarity analysis (AFSA) methods are frequently used as a primary step for root-cause analysis, alarm flood pattern mining, and online operator support. AFSA methods have been promoted in several research activities in recent years. However, addressing an often-observed ambiguity of the order of alarms and the annunciation of irrelevant alarms in otherwise similar alarm subsequences remains a challenging task. To address and solve these limitations, this paper presents a novel AFSA method that uses alarm series as input to two extended term frequency-inverse document frequency (TF-IDF)-based clustering approaches, a dimensionality reduction technique, and a novel outlier validation. The method proposed here utilizes both characteristic alarm variables and their coactivations, thus, emphasizing the dynamic properties of alarms to a greater extent. Our method is compared to three relevant methods from the literature. The effectiveness and performance of the examined methods are illustrated by means of an openly accessible dataset based on the “Tennessee-Eastman-Process”. It is shown that the integration of alarm series data improves the overall performance and robustness of the AFSA. Furthermore, the clustering results are less influenced by the ambiguity of the order of alarms and irrelevant alarms, thus overcoming a persistent challenge in alarm management research.

Keywords

• Abnormal situations
• alarm analysis
• alarm floods
• alarm management
• industrial alarm systems
• industrial process diagnosis