Materials Research Express (Jan 2023)

Synthesis and synergistic effect of cuprous(I) oxide nanoparticles and polyethyleneimine modified ammonium polyphosphate on enhancing the flame resistance of epoxy resin

  • Hai Thi Doan,
  • Nhiem Thi Nguyen,
  • Nhung Thi Hac,
  • Pham Thi Lan Huong,
  • Mai Ha Hoang,
  • Quoc Anh Ngo,
  • Van Tuyen Nguyen,
  • Vinh Quang Tran

DOI
https://doi.org/10.1088/2053-1591/ad058e
Journal volume & issue
Vol. 10, no. 11
p. 115002

Abstract

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In this study, cuprous(I) oxide nanoparticles (Cu _2 ONPs) and APP@PEI (polyethyleneimine-modified ammonium polyphosphate) materials were successfully synthesized and combined to create a flame-retardant system for the fabrication of epoxy (EP) resin with high flame resistance. The characteristic results revealed that the synthesized Cu _2 ONPs exhibited a particle shape with a size below 200 nm. The synthesized APP@PEI material possessed dimensions ranging from 10–20 micrometers, featuring a core–shell structure. The combination of Cu _2 ONPs and APP@PEI has proven to be an effective flame-retardant system, significantly enhancing the flame resistance of EP resin. The epoxy-based composite prepared with 2 wt% Cu _2 ONPs and 18 wt% APP@PEI demonstrated high flame resistance, achieving a V-0 rating (the highest rating according to the UL-94 method for evaluating the flame retardancy of materials) and a limiting oxygen index value of 36% (indicating the material’s self-extinguishing ability). This limiting oxygen index value was significantly higher than that of neat EP resin, which only reached 19%. The characteristic results of the flame-retardant epoxy-based composite demonstrated that both APP@PEI and Cu _2 ONPs were well dispersed in the EP resin and did not undergo structural transformation during the material preparation process. APP@PEI and Cu _2 ONPs enhanced the thermal degradation of EP-based composite materials at lower temperatures, exhibiting a faster degradation rate compared to EP resin. This augmentation facilitates the formation of a protective char layer on the surface of composite, thereby shielding it from direct flame exposure during combustion. Cu _2 ONPs played a role as oxidative catalysts, acting as Lewis acids. In addition to enhancing fire resistance, APP@PEI and Cu _2 ONPs have increased thermal conductivity, reduced impact strength, maintained tensile strength, and improved flexural strength of the composite material based on EP compared to neat EP resin.

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