Journal of Materials Research and Technology (Jan 2024)
Enhancing magnetism and magnetic separation of ultrafine chalcopyrite from talc through surface oxidation treatment
Abstract
Magnetic separation has been proposed to greenly separate chalcopyrite and talc several decades ago, due to their extremely similar floatability of minerals. However, this approach was not achieved initially due to the inadequately magnetic induction of traditional magnetic separation, and fine particle size of chalcopyrite. Currently, the development of highly magnetic induction technology provides strong feasibility for this separation. In this work, we employed pulsating high-gradient magnetic separation (PHGMS) with highly magnetic induction (1.8T) to separate chalcopyrite and talc, and found that the PHGMS achieves a good separation of chalcopyrite from talc. But the chalcopyrite recovery decreased with the decrease of its particle size, and thus surface oxidation treatment was attempted to increase the magnetism and magnetic capture of ultrafine chalcopyrite. As a result, an increment of approximately 10 % was observed in the recovery of ultrafine chalcopyrite post-oxidation. As verified by the superconducting quantum interference device measurements, the oxidized ultrafine chalcopyrite exhibited a significant increase in the saturation magnetisation intensity, remanent magnetisation and coercivity values. Such magnetism enhancement is a result of the formation of paramagnetic Fe(III)–O–OH structures on the oxidized chalcopyrite surface, in terms of X-ray photoelectron spectroscopy and Mössbauer spectroscopy investigations. Furthermore, the density functional theory revealed that the formation of Fe(III)–O–OH structures caused a substantial increase in the magnetic moments of iron ions in antiferromagnetic chalcopyrite. These findings may extend the application of magnetic separation, and facilitate the flotation of ultrafine chalcopyrite from other minerals, at significantly reduced reagents use, and productive and environmental costs.