High-temperature corrosion of pure Ni3Al and its alloyed (2.99 wt.%Ti) in Ar-0.2%SO2 gas environment

Abstract

In this work, the high-temperature corrosion behaviour of pure Ni3Al (P–Ni3Al) and alloyed (2.99 wt.%Ti) Ni3Al (Ti–Ni3Al) was investigated in Ar-0.2%SO2 gas at 900–1100 °C for up to 100 h. The corrosion kinetics of P–Ni3Al and Ti–Ni3Al reveal that Ti addition increased the total weight gain at all temperatures by approximately 10 times than without Ti (P–Ni3Al). The alloy initially gained more weight with the increase in temperature; but later on, the corrosion kinetics changed. Because of the extensive scale spallation during cooling, which causes the creation of large and deep geometric voids, the corrosion kinetics of P–Ni3Al deviated from the parabolic rate law. At all temperatures, Ti strengthened the scale adherence as it occupied the Al substitutional sites with a broad atomic radius, and facilitated the creation of ordered phases known as the gamma prime phase (γ′). Owing to the ordered structure, it was assumed that the diffusion of occupying atoms would be slower, thereby increasing the scale adherence. Darker inclusions were found in Ti–Ni3Al at the scale–matrix interface, which were rich in TiS owing to inward sulphur diffusion.

Keywords

• Corrosion
• Diffusion
• High-temperature
• Kinetics
• Spallation
• Oxide scale