Titanium has been one of the traditional metals used in the medical industry since 1940. This work modeled and simulated a hip-joint replacement implant using Creo 5.0 and DEFORM 3D (v11.0), respectively. Four titanium-based billets were modeled; out of four billets, three billets were coated with a specified thickness, and one was uncoated. Among the three coated billets, one billet was coated with a 500-micron and two billets coated with a 1000-micron thickness. At the end of the simulation, the coating materials formed patches on the surface of the forged parts. The coating material Ti-6Al-4V (high O2) produced excellent mechanical properties in contrast to the CP-Ti material, which displayed low mechanical properties and did not match the core property. Hence, it was suggested to provide a bulk coating of Ti-6Al-4V (high O2) on the billet to improve the physio-mechanical properties and biocompatibility. Four points were selected on the surface of the forged parts at different locations for identifying the property variations concerning forging time. Results found that coating thickness required more on the side surface of the billet material than on the upper and lower surfaces to enhance its properties.
