Polymers (Jul 2024)

In Situ Formation of Compound Eye-like SAN-OSB Composite Microspheres by Melt-Blending Method: Enhancing Multiple-Scattering Effect

  • Yuhan Li,
  • Yitong Ding,
  • Yuhao Duan,
  • Fengying Yang,
  • Ying Xiong,
  • Shaoyun Guo

DOI
https://doi.org/10.3390/polym16142076
Journal volume & issue
Vol. 16, no. 14
p. 2076

Abstract

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The preparation of novel structures of light-diffusing particles is currently a research focus in the field of light-diffusing materials. This study, conducted by the common melt-blending process, controlled thermodynamic and kinetic factors to distribute smaller-sized organic silica bead (OSB) particles at the interface between a polycarbonate (PC) matrix and spherical island-phase styrene–acrylonitrile copolymer (SAN) for the in situ formation of compound eye-like microspheres with SAN as “large eyes” and OSBs as “small eyes”. Through the multiple-scattering effects of these compound eye-like microspheres, these light-diffusing materials significantly improved the haze, scattering range, and light-shielding capabilities while maintaining high transmittance. Specifically, the PC/SAN-OSB light-scattering materials achieved a haze of 100% with an OSB content of only 0.17%, maintaining a transmittance of 88%. Compared with the PC/OSB system with the same level of haze, the addition of OSB was reduced by 88%. Therefore, this study achieved exceptionally effective light-diffusing materials through a simple, environmentally friendly, and low-cost preparation method, suitable for the scalable production of light-diffusing materials in new display and lighting fields.

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