Fault diagnosis method of rolling bearing of mine main fan based on transfer learning

Abstract

The condition monitoring and fault diagnosis of the rolling bearings of the main fan in the mine are significant to the safety of coal mine production. The existing fault diagnosis methods of rolling bearing have the problems of insufficient training and accuracy when applied directly in actual working conditions. Moreover, the rolling bearings of the mine main fan are in normal operation for a long time, and the number of normal samples is much more than the faulty samples, so there is a sample imbalance problem. Therefore, this paper proposes a fault diagnosis method for rolling bearings of mine main fan based on transfer learning. The method takes the conventional rolling bearing data as the source domain data and the mine main fan rolling bearing data as the target domain data. Firstly, the one-dimensional vibration signal is converted into two-dimensional SDP images using the SDP method, and then the conventional rolling bearing fault diagnosis model is trained using sufficient source domain image samples. After training, the parameters of the diagnostic model are transferred to the mine main fan rolling bearing fault diagnosis model, and the lower layer network is locked and the higher layer network of the model is fine-tuned by the target domain image samples during the transfer process, and finally the mine main fan rolling bearing fault diagnosis model with optimized parameter weights is obtained. Meanwhile, in order to solve the sample imbalance problem, a weighted cross-entropy loss function is added to the model for training, so that the diagnosis model gives higher weights to the fault samples as a minority class and pays more attention to the fault samples in the diagnosis process, thus improving the diagnosis accuracy. In order to verify the effectiveness of the proposed method, this paper uses a conventional rolling bearing fault test bench and the rolling bearing data of the mine main fan fan in actual working conditions for experimental verification. The results show that the proposed method can accurately identify and classify the operating status of the mine main fan rolling bearings, and the accuracy rate is 99.28%.

Keywords

• mining main fan
• rolling bearing
• fault diagnosis
• transfer learning
• weighted cross-entropy loss