High-temperature thermal storage-based cement manufacturing for decarbonization

Abstract

Abstract Cost-effective CO2 capture is essential for decarbonized cement production since it is one of the largest CO2 emission sources, where 60% of direct emissions are from CaCO3 decomposition and 40% are from fuel combustion. This work presents a low-carbon cement manufacturing process by integrating it with renewable energy for electric heating and thermal storage to replace the burning of fossil fuels in the conventional calciner. The low-carbon renewable energy reduces the indirect CO2 emissions from electricity consumption. The high-temperature CO2 is employed as the heat transfer fluid between the energy storage system and the calciner. In the proposed basic manufacturing process, the CO2 from the CaCO3 decomposition can be directly collected without energy-consuming separation since no impurities are introduced. Furthermore, the remaining CO2 from fuel combustion in the kiln can be captured through monoethanolamine (MEA) absorption using waste heat. In the two situations, the overall CO2 emissions can be reduced by 69.7% and 83.1%, respectively, including the indirect emissions of electricity consumption. The economic performance of different energy storage materials is investigated for materials selection. The proposed manufacturing process with a few high-temperature energy storage materials (BaCO3/BaO, SrCO3/SrO, Si, etc.) offers a higher CO2 emission reduction and lower cost than alternative carbon capture routes, i.e., oxyfuel. The cost of CO2 avoided as low as 39.27 $/t can be achieved by thermochemical energy storage with BaCO3/BaO at 1300 °C, which is superior to all alternative technologies evaluated in recent studies.

Keywords

• Cement manufacturing
• CO2 capture
• Thermal energy storage
• Techno-economic analysis