Multi-Objective Optimization of an Axial Flux Permanent Magnet Brushless DC Motor with Arc-Shaped Magnets

Abstract

To get a better electromagnetic performance of an axial flux permanent magnet brushless DC motor (AFPMBLDC), an AFPMBLDC with arc-shaped magnets and its multi-objective optimization design are researched. Firstly, the main design parameters of the AFPMBLDC are proposed, and the initial designs are carried out according to the given requirements. Furthermore, the pole arc coefficient, permanent magnet thickness, permanent magnet arc radius, and air-gap length are selected as optimization factors. Then, an orthogonal experiment table is established, in which the flux density, no-load back EMF, harmonic distortion rate, and output torque ripple are selected as optimization targets. The Taguchi optimization method is adopted to optimize the performance indexes and the optimal parameters are obtained. Finally, the optimized model is constructed, and some simulations are carried out to verify the optimal design. The research results have shown that the air-gap flux density of the optimized AFPMBLDC is reduced to 31.8%, the total harmonic distortion rate of no-load back EMF is less than 7.5%, and the torque ripple is reduced to 4.3%.

Keywords

• axial flux permanent magnet brushless DC motor
• permanent magnet
• axial flux motor
• multi-objective optimization
• torque ripple