Active control of Lubricant Flow Using Dielectrophoresis and Its Effect on Friction Reduction

Abstract

With the increasing demand for active friction control, we newly proposed to use dielectrophoresis to change the flow of PG-droplet-containing PAO4 to reduce the friction coefficient. The friction result with a 1-mm roller shows 20% reduction in friction coefficient (from 0.065 to 0.052) at AC 100 V, and in situ observation exhibits that PG tracks are formed over the contact area. On the other hand, at a high bias of 1000 V, the friction coefficient increases to 0.065. In this situation, in situ observation exhibits that PG forms a horseshoe-shaped track covering only the roller edges. Controlled friction tests and FEM analysis using 5-mm rollers revealed a unique behavior; a balanced bias effectively attracts the PG to the roller surface, and surface forces can resist mild dielectrophoretic forces to spread the PG across the roller surface. The present study strongly suggests the importance that the bias strength should be controlled to achieve a balance between surface force and dielectrophoretic force in order to obtain excellent lubrication conditions.

Keywords

• active friction control
• dielectrophoresis
• propylene glycol
• lubrication flow
• two-phase lubricant