Simulation of Temperature Field in Steel Billets during Reheating in Pusher-Type Furnace by Meshless Method

Abstract

Using a meshless method, a simulation of steel billets in a pusher-type reheating furnace is carried out for the first time. The simulation represents an affordable way to replace the measurements. The heat transfer from the billets with convection and radiation is considered. Inside each of the billets, the heat diffusion equation is solved on a two-dimensional central slice of the billet. The diffusion equation is solved in a strong form by the Local Radial Basis Function Collocation Method (LRBFCM) with explicit time-stepping. The ray tracing procedure solves the radiation, where the view factors are computed with the Monte Carlo method. The changing number of billets in the furnace at the start and the end of the loading and unloading of the furnace is considered. A sensitivity study on billets’ temperature evolution is performed as a function of a different number of rays used in the Monte Carlo method, different stopping times of the billets in the furnace, and different spacing between the billets. The temperature field simulation is also essential for automatically optimizing the furnace’s productivity, energy consumption, and the billet’s quality. For the first time, the LRBFCM is successfully demonstrated for solving such a complex industrial problem.

Keywords

• pusher-type reheating furnace
• steel
• temperature field
• radiation
• convection
• diffusion