Self-exothermic reaction behavior and pore structures of Ni-Al intermetallics with more than 70% porosity

Abstract

In this study, high-porosity Ni-Al alloys with complete shape and controllable pore structures were prepared by combining the self-exothermic reaction with the space holder method. The observations show that porous Ni-Al sintered discs appeared to melt and deform after a violent reaction without adding space holder particles. The link between the volume content of urea particles and macroscopic morphology, combustion behavior, phase composition and pore structures of porous Ni-Al compounds were studied. The space holder pores acts as a heat absorber, greatly increasing the open porosity to 76.0% when adding 50 vol% urea particles. This leachable space holder method can be an effective strategy to regulate the sample shape and pore characteristics of porous Al-containing intermetallics.

Keywords

• intermetallic alloys and compounds
• self-exothermic reaction
• microstructure
• space holder