A demand-based simultaneous inspection and preventive maintenance planning with Markovian deteriorating machine conditions: An application in Wind Turbine

Abstract

In this paper, a single-product, single-machine system under Markovian deterioration of machine condition and demand uncertainty is studied. The objective is to find the optimal intervals for inspection and preventive maintenance (PM) activities in a condition-based maintenance planning with discrete monitoring (CBMDM) framework. At first, a stochastic dynamic programming model whose state variable is the machine status is presented. This model whose objective is minimizing inspection, preventive maintenance and lost production costs due to the difference in actual capacity with nominal capacity, does not take into account demand. Then, demand is appended to the state variable in the second model and the average cost of lost production which is due to the difference in actual production capacity with demand is replaced in the first model correspondingly. Finally, to validate and analyze the proposed models, an application of the models in wind turbines is prepared. The numerical results show that replacing demand by nominal capacity in simultaneous inspection and preventive maintenance planning, the average total costs consist of inspection and preventive maintenance in the planning horizon are reduced in the planning horizon.

Keywords

• inspection planning
• condition-based maintenance
• demand uncertainty
• stochastic dynamic programming
• wind turbine