Electromagnetic design and thermal analysis of module combined permanent magnet motor with wrapped type for mine ball mill

Abstract

Abstract With the large‐scale development of the ball mill, the direct‐drive gearless ball mill has emerged, eliminating the limitation of the transmission torque of large gear. However, it is difficult to process, transport, install and maintain the gearless ball mill because of its vast volume, and the coils cannot be decoupled freely. Therefore, this work proposes a module combined permanent magnet motor with wrapped type for mine ball mill (MBMWT‐MCPMM). Based on the principle of removing coils, the stator is modularized. Each module can be regarded as a small rotary motor, which improves the reliability and fault tolerance of the motor. In this work, the structure and general design process of the MBMWT‐MCPMM are described, and the electromagnetic performance is simulated and analysed. The influence of different factors on the cooling effect of the motor and the temperature rise of different modules during fault‐tolerant operation are analysed. An 80 kW prototype is developed, and its experiments are carried out. The experimental results verify the validity of the related design and analysis.

Keywords

• design
• electromagnetic fields
• mining industry
• module combined permanent magnet machine
• thermal analysis