Impact of hybrid system in polyester production

Abstract

This study represents the evaluation of energy efficiency improvement using combination of natural gas, solar energy and flue gases heat recovery in polyester production. The analyzed energy sources are used for dry saturated steam generation. The energy consumption for combined system on location (φ = 45°49′) with collector field of 23.23 × 103 m2, was investigated. The hybrid system was calculated for four variants: (1) solarized process without flue gases heat recovery, (2) solarized processes with heat contend in flue gases using economizer, (3) solarized processes with heat contend in flue gases using an air preheater and (4) solarized processes with heat contend in flue gases using economizer and air preheater. The best method among presented sources is solution using economizer and the air preheater with natural gas, solar energy and flue gases heat recovery. The natural gas consumption is reduced for 67.82% which indicates that this solution is the optimal one. At the same time the volume of exhaust flue gases is diminished from 4947.1 to 1430.4 $ m^3_{\text{FG}} $/h while simultaneously decreasing outlet temperature of 172.85°. Together with considerable energy savings, this hybrid system is sustainable and environmentally acceptable.

Keywords

• polyester production
• natural gas
• flue gasses het recovery
• solar energy
• economizer