Sensors (Aug 2024)

Fault Diagnosis Method of Special Vehicle Bearing Based on Multi-Scale Feature Fusion and Transfer Adversarial Learning

  • Zhiguo Xiao,
  • Dongni Li,
  • Chunguang Yang,
  • Wei Chen

DOI
https://doi.org/10.3390/s24165181
Journal volume & issue
Vol. 24, no. 16
p. 5181

Abstract

Read online

To address the issues of inadequate feature extraction for rolling bearings, inaccurate fault diagnosis, and overfitting in complex operating conditions, this paper proposes a rolling bearing diagnosis method based on multi-scale feature fusion and transfer adversarial learning. Firstly, a multi-scale convolutional fusion layer is designed to effectively extract fault features from the original vibration signals at multiple time scales. Through a feature encoding fusion module based on the multi-head attention mechanism, feature fusion extraction is performed, which can model long-distance contextual information and significantly improve diagnostic accuracy and anti-noise capability. Secondly, based on the domain adaptation (DA) cross-domain feature adversarial learning strategy of transfer learning methods, the extraction of optimal domain-invariant features is achieved by reducing the gap in data distribution between the target domain and the source domain, addressing the call for research on fault diagnosis across operating conditions, equipment, and virtual–real migrations. Finally, experiments were conducted to verify and optimize the effectiveness of the feature extraction and fusion network. A public bearing dataset was used as the source domain data, and special vehicle bearing data were selected as the target domain data for comparative experiments on the effect of network transfer learning. The experimental results demonstrate that the proposed method exhibits an exceptional performance in cross-domain and variable load environments. In multiple bearing cross-domain transfer learning tasks, the method achieves an average migration fault diagnosis accuracy rate of up to 98.65%. When compared with existing methods, the proposed method significantly enhances the ability of data feature extraction, thereby achieving a more robust diagnostic performance.

Keywords