Prediction of weldment mechanical properties in GMAW with robot-assisted using fuzzy logic systems

Abstract

Welding operation decides the quality of product standards in all metal work products like automobiles, aerospace vehicles, and many more. The quality of the welding process is more reliable by automating the process with robots. In this research work, the GMAW operation is automated with the ‘Fanuc Robot Arc mate 100iC/12’ robot. The material characteristics such as ultimate tensile strength, hardness, and impact strength of weldments are predicted using a fuzzy system using triangular membership function (TrMF) and trapezoidal membership function (TMF). The simulated results are validated by comparing with experimental work, the experiments are designed using orthogonal array L18, and material characteristics are studied using fractography test. The fuzzy system is trained with experimental results using the IF-Then rule base with the help of the L18 orthogonal array. The inference system has predicted the accuracy rate of weldment mechanical properties, showing a lower error rate.

Keywords

• fuzzy logic systems
• GMAW
• Trapezoidal membership function
• triangular membership function
• weldment mechanical properties
• Robot-assisted welding