Coupling modeling and analysis of a wind energy converter

Abstract

In this article, the numerical simulation of a 2.0-MW wind energy converter coupling is achieved by three-dimensional computer-aided design modeling technique and finite element method. The static performances and the buckling characteristics of the diaphragm coupling are investigated. The diaphragm coupling is divided into three substructures, namely, torque input end, the middle section, and the torque output end. Considering the assembly and contact conditions, the simulation analysis for stress responses of the diaphragm coupling is carried out. The buckling factor and buckling mode of the diaphragms are obtained, and the geometric parameters of the diaphragms are optimized according to their buckling characteristics. The relationship between the pretightening force of the bolts, which tighten the friction flange and the friction plate, and the sliding torque is given by an empirical formula. The reasonable ranges of the pretightening force and tighten torque of the bolts are recommended. The fatigue analysis of the diaphragms is completed, and the results show that the diaphragms are competent to the designed life of the diaphragm coupling.