Features of the Stress–Strain State of 3D Metal Objects Produced by Additive Microplasma Deposition of the Powder of a Fe–Cr–Ni–B–Si System

Abstract

The objective of this study was the additive microplasma powder deposition of 3D metal products. The regularities of the influence of technological parameters of additive microplasma deposition of spatial objects using the powder filler material of a Fe–Cr–Ni–B–Si system on the formation of the microstructure and stress–strain state of 3D product material were studied in this work. Product walls with a layered metal structure with a deposited layer height of about 650 µm and 3.0–3.5 mm thickness were formed as a result of additive microplasma deposition of the HYF–103 powder of a Fe–Cr–Ni–B–Si system. The deposited metal ensured a high ultimate strength (above 600 MPa). The finite element method was used to derive the solution of the thermomechanical problem of additive deposition of 3D prototypes («cylinder», «triangular prism», «square prism», «reverse cone», «straight cone») with HYF–103 powder. The equivalent stresses of the highest magnitude (565 MPa) were predicted in the model sample of the “reverse cone” type, and the lowest stresses (552 MPa) were present in the sample of the “straight cone” type. For all the models, the maximal values of radial movements corresponded to the range of 0.22–0.28 mm. The respective technological mode of deposition was selected to minimize the stress–strain state of the produced 3D objects.

Keywords

• microplasma deposition
• powder materials
• 3D objects
• spatial primitives
• finite–element modeling
• residual deformations