Analysis of the influence of the cutting edge geometry on parameters of the perforation process for conveyor and transmission belts

Abstract

Perforated belts, which are used in vacuum conveyor belts, can have significantly different mechanical properties like strength and elasticity due to a variety of used materials and can have different thickness from very thin (0,7 mm) to thick belts (6 mm). In order to design a complex machine for mechanical perforation, which can perforate whole range of belts, it is necessary to research the influence of the cutting edge geometry on the parameters of the perforation process. Three most important parameters, which describe the perforation process are the cutting force, the velocity and the temperature of the piercing punch. The results presented in this paper consider two different types of punching (a piercing punch with the punching die or with the reducer plate) and different cutting edge directions, angles, diameters and material properties. Test were made for different groups of composites belts – with polyurethane and polyester fabric, polyamide core or aramid-fibre reinforced polymers. The main goal of this research is to specify effective tools and parameters of the perforation process for each group of composites belts.

Keywords

• conveyor belts
• timing belts
• punching
• polymer composites
• perforation