Review on numerical simulation of ultrasonic impact treatment (UIT): Present situation and prospect

Abstract

Ultrasonic Impact Treatment (UIT) is a surface treatment method that uses ultrasound to create high-frequency, high-intensity impact loads on the surface of metallic materials to improve material properties and durability. The current state of research on the numerical simulation of UIT is reviewed in this paper. Firstly, the working principle of UIT strengthening is introduced, which includes the application of high-intensity UIT to the surface of metallic materials. The UIT strengthening technology has achieved significant success in the industrial field, resulting in plastic deformation, surface compression and residual stress, thereby significantly improving material properties. Secondly, the influence of UIT on the microstructure is reviewed. It is found that the grain refinement and dislocation are successfully predicted by finite element simulation and other methods. The influence of UIT on residual stress is reviewed. It is found that UIT can effectively transform harmful tensile stress into compressive stress, and it has been found that it can be used to guide the industrial practice of welding, laser cladding and additive manufacturing. In general, UIT technology shows important potential in metal material processing, which is of great significance for improving material properties and promoting industrial practice.

Keywords

• Ultrasonic impact treatment
• Numerical simulation
• Microstructure
• Residual stress field