3D printing in materials manufacturing industry: A realm of Industry 4.0
Tariku Sinshaw Tamir,
Gang Xiong,
Zhen Shen,
Jiewu Leng,
Qihang Fang,
Yong Yang,
Jingchao Jiang,
Ehtisham Lodhi,
Fei-Yue Wang
Affiliations
Tariku Sinshaw Tamir
State Key Laboratory of Precision Electronic Manufacturing Technology and Equipment, Guangdong University of Technology, Guangzhou, 510006, China; Beijing Engineering Research Center of Intelligent Systems and Technology, Institute of Automation, Chinese Academy of Sciences, Beijing, 100190, China; Institute of Technology, Debremarkos University, Debremarkos, 269, Ethiopia
Gang Xiong
Beijing Engineering Research Center of Intelligent Systems and Technology, Institute of Automation, Chinese Academy of Sciences, Beijing, 100190, China; Guangdong Engineering Research Center of 3D Printing and Intelligent Manufacturing, Cloud Computing Center, Chinese Academy of Sciences, Dongguan, 523808, China
Zhen Shen
Beijing Engineering Research Center of Intelligent Systems and Technology, Institute of Automation, Chinese Academy of Sciences, Beijing, 100190, China; Intelligent Manufacturing Center, Qingdao Academy of Intelligent Industries, Qingdao, 266109, China
Jiewu Leng
State Key Laboratory of Precision Electronic Manufacturing Technology and Equipment, Guangdong University of Technology, Guangzhou, 510006, China; Corresponding author.
Qihang Fang
Beijing Engineering Research Center of Intelligent Systems and Technology, Institute of Automation, Chinese Academy of Sciences, Beijing, 100190, China
Yong Yang
State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, 201899, China
Jingchao Jiang
Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin, Hong Kong
Ehtisham Lodhi
Beijing Engineering Research Center of Intelligent Systems and Technology, Institute of Automation, Chinese Academy of Sciences, Beijing, 100190, China
Fei-Yue Wang
Beijing Engineering Research Center of Intelligent Systems and Technology, Institute of Automation, Chinese Academy of Sciences, Beijing, 100190, China; Guangdong Engineering Research Center of 3D Printing and Intelligent Manufacturing, Cloud Computing Center, Chinese Academy of Sciences, Dongguan, 523808, China
Additive manufacturing (AM), also known as 3D printing, is a new manufacturing trend showing promising progress over time in the era of Industry 4.0. So far, various research has been done for increasing the reliability and productivity of a 3D printing process. In this regard, reviewing the existing concepts and forwarding novel research directions are important. This paper reviews and summarizes the process flow, technologies, configurations, and monitoring of AM. It started with the general AM process flow, followed by the definitions and the working principles of various AM technologies and the possible AM configurations, such as traditional and robot-assisted AM. Then, defect detection, fault diagnosis, and open-loop and closed-loop control systems in AM are discussed. It is noted that introducing robots into the assisting mechanism of AM increases the reliability and productivity of the manufacturing process. Moreover, integrating machine learning and conventional control algorithms ensures a closed-loop control in AM, a promising control strategy. Lastly, the paper addresses the challenges and future trends.