Optimization of ZL104 Properties and Microstructure Study After Ultrasonic Rolling

Abstract

In this study, the surface of ZL104 was ultrasonically rolled (USRP) to provide better overall mechanical properties and corrosion resistance. USRP experiments were conducted on the surface by setting different parameters to improve the performance of ZL104 after strengthening. The results of the gradient residual stress test showed that the specimen with parameter 350N, 4-pass had 95.5% increase in residual stress and better fatigue resistance. The corrosion resistance of the specimen with a parameter of 500N, 3-pass was superior to that of the original specimen, with an increase of about 50%. The surface roughness test results showed that the surface roughness was reduced by about 38%-50% after USRP treatment. Meanwhile, the microstructure (OM, SEM) results showed that the surface grains were refined and the hardness increased from 105.45HV to 197.61 HV after USRP processing, and the properties were optimized.

Keywords

• USRP
• gradient residual stress
• fatigue performance
• microstructure characterization
• performance optimization