Cavitation diagnosis method of centrifugal pump based on characteristic frequency and kurtosis

Abstract

Centrifugal pumps are important equipment in industrial production. At present, vibration signals are often used to diagnose cavitation in centrifugal pumps, but the vibration signals are easy to be disturbed and the fault characteristics are unstable to be detected. In this paper, a single stage centrifugal pump is taken as the study object, and the vibration signals of various parts of the centrifugal pump cavitation state are collected under different flow conditions. The short-time Fourier transform and one-third octave analysis are performed on the filtered signals, and the characteristic frequency of cavitation and the energy near the characteristic frequency with the development of cavitation are obtained. Based on vibration signals, the vibration root mean square (rms) and kurtosis values of different cavitation states are obtained. Flow state, kurtosis, and rms are used as input variables in the double-layer backpropagation neural network model to identify and classify the cavitation states of centrifugal pumps. The results show that the trained neural network model can accurately identify and classify the cavitation state of the centrifugal pump under the conditions of low flow rate, rated flow rate, and large flow rate, and the accuracy is more than 99.5%. This study provides a new technique for diagnosing cavitation in centrifugal pumps.