Effect of phosphorous-containing modified poly(vinyl alcohol) on the mechanical and flame retardant properties of polypropylene

Abstract

Blends of polypropylene (PP) and different phosphorous-modified poly(vinyl alcohol) (PVA) derivatives synthesized on purpose, were prepared by both solvent and melt mixing, and fully characterized. Thermogravimetric analysis showed that the addition of the phosphorous-modified PVAs significantly increased thermal stability and charring of PP, probably due to their dehydration and the subsequent formation of a protective layer onto PP. SEM analysis demonstrated poor phase compatibility between PP and the polymeric additives, however acceptable dispersion of the polymeric additives was obtained. It was also observed that grafting of the modified PVA on PP occurred due to radical reactions arising during melt processing. Mechanical characterization showed that the elastic behavior of the blends was not altered with respect to neat PP, while ductility was reduced; on the other hand, impact resistance was considerably improved by blending. Slightly higher LOI values were obtained for the blends even with phosphorous content as small as 1 wt%; reduced dripping was also observed during the burning tests for the blend samples. Moreover, cone calorimeter test results showed that heat release rate, total heat release, and fire growth rate decreased compared with PP, in particular for the blends containing residual –OH groups on the PVA backbone. Therefore, these blends can find application where the combination of toughness and fire retardancy is required, such as in the automotive industry.

Keywords

• Polymer blends and alloys
• Poly(vinyl alcohol)
• Flame retardant polymers
• Polypropylene
• Material testing