Journal of Sensors and Sensor Systems (Jul 2020)

Measurement uncertainty analysis of field-programmable gate-array-based, real-time signal processing for ultrasound flow imaging

  • R. Nauber,
  • L. Büttner,
  • J. Czarske

DOI
https://doi.org/10.5194/jsss-9-227-2020
Journal volume & issue
Vol. 9
pp. 227 – 238

Abstract

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Research in magnetohydrodynamics (MHD) aims to understand the complex interactions of electrically conductive fluids and magnetic fields. A promising approach for investigating complex instationary flow phenomena are lab-scale experiments with low-melting alloys. They require a noninvasive flow instrumentation for opaque liquids with a high spatiotemporal resolution, a low velocity uncertainty and a long measurement duration. Ultrasound Doppler velocimetry can achieve multiplane, multicomponential flow imaging with multiple linear ultrasound arrays. However the average raw data output amounts to 1.2 GBs−1 at a frame rate of 33 Hz in a typical configuration for 200 transducers. This usually prevents long-duration measurements when offline signal processing is used. In this paper, we propose an online signal-processing chain for pulsed-wave Doppler velocimetry that is tailored to the specific requirements of flow imaging for lab-scale experiments. The trade-off between measurement uncertainty and computational complexity is evaluated for different algorithmic variants in relation to the Cramér–Rao bound. By utilizing selected approximations and parameter choices, a prepossessing could be efficiently implemented on a field-programmable gate array (FPGA), enabling a typical reduction of the data bandwidth of 6.5:1 and online flow visualization. We validated the performance of the signal processing on a test rig, yielding a velocity standard deviation that is a factor of 3 above the theoretical limit despite a low computational complexity. Potential applications for this signal processing include multihour flow measurements during a crystal-growth process and closed-loop velocity feedback for model experiments.