Identification and investigation of corrosion behavior of electroless composite coating on steel substrate

Abstract

Because it is essential to avoid toxicity and corrosion in order to enhance the steel components and their aesthetic magnitude used in our everyday life, there has been an increased interest in the electroless field, particularly with regard to the application of nickel-phosphor on steel substrates. In this work, electroless process by nickel low phosphor solution and added titania particles (10–30 µm) to amount of coating solution (0, 5, and 10 g/L) with different coating times (30 and 60 min). Then, many tests were conducted, involving coating thickness, surfaces roughness, hardness, energy-dispersive X-ray spectroscopy, scanning electron microscopy, and linear polarization tests in salt solution that were carried out for substrate and coating layers. Hardness indicates that the mechanical characteristics of the applied coatings with incorporated (TiO2) reinforcement were far more superior to its own matrix as well as noncomposite nickel coating. The polarization curves conducted by potentiodynamic technique for different coating layers with 3.5% NaCl a medium and find all data by computerize, which shows that the addition of TiO2 extract improved the corrosion rate (67.58%) than uncoating specimen.

Keywords

• corrosion
• composite coating
• electroless
• steel substrate