Production of the Traditional Organic Mortars of Padmanabhapuram Palace—A Characterization Study on the Simulated Mortars for Their Compatibility

Abstract

The scientific investigation performed on the different mortar typologies of the Padmanabhapuram Palace mortars in a previous study led to the formulation of a similar traditional mortar. The outcome of the study was an increase in the carbonation action and mechanical strength of the mortar compared to conventional lime mortar, primarily due to the fermented organics such as aloe vera, cactus, kadukkai, hibiscus, jaggery, and neelamari. The transformation of portlandite crystals to calcite, along with the early developed C-S-H and C-A-S-H hydrated products reported by the XRD analysis. The bio-organic spectral peaks for compounds such as carbohydrates, polysaccharides, and fatty acids were observed in the FT-IR investigation, which corroborates the XRD mineralogical results. The calcite decomposition is detected in the TGA analysis in the temperature range of 700–750 °C, with a maximum weight loss of approximately 35–37% for the aloe vera lime mortar. The addition of fermented organic extracts to the extent of 5% was found to increase the internal and external carbon absorption of the aloe vera and cactus mortars compared to conventional lime mortars. The mechanical strength of the organic lime mortar reported as 2.5 MPa, and 1.5 MPa for the reference mortar. The carbonation and hydraulic reactions due to the presence of polysaccharides, fatty acids, carbohydrates, and proteins in the formulation enhanced the compressive strength of the compatible mortar. The prepared compatible mortar will support the revival of the 400-year-old practice of the application of Palace mortars.

Keywords

• ancient recipe
• fermented organics
• repair mortars
• strength
• sustainable production