Application of Taguchi approach and Utility Concept in solving the Multi-objective Problem when

Abstract

The traditional Taguchi method is widely used for optimizing the process parameters of a single response problem. Optimizationof a single response results the non-optimum values for remaining. But, the performance of the manufactured products isoften evaluated by several quality characteristics/responses. Under such circumstances, multi-characteristics response optimizationmay be the solution to optimize multi-responses simultaneously. In the present work, a multi-characteristics responseoptimization model based on Taguchi and Utility concept is used to optimize process parameters, such as speed, feed, depthof cut, and nose radius on multiple performance characteristics, namely, surface roughness (Ra) and material removal rate(MRR) during turning of AISI 202 austenitic stainless steel using a CVD coated cemented carbide tool. Taguchi’s L8 orthogonalarray (OA) is selected for experimental planning. The experimental result analysis showed that the combination of higherlevels of cutting speed, depth of cut, and nose radius and lower level of feed is essential to achieve simultaneous maximizationof material removal rate and minimization of surface roughness. The ANOVA and F-tests are used to analyze the results.Further, the confirmation tests are conducted and the results are found to be within the confidence interval.

Keywords

• Multi response Optimization
• Taguchi method
• Utility concept
• austenitic stainless steel
• CVD coated carbide tool
• Surface