Fluid-solid coupled simulation on thermal management of hydrodynamic gas foil bearing with an axial cooling throughflow

Abstract

The axial throughflow cooling is a realistic solution for the purpose of thermal management in the hydrodynamic gas foil bearings operating at ultra-high rotational speed and mini bearing clearance. In order to illustrate the effects of axial throughflow cooling within the fluid-solid coupled heat transfer mode on the aerodynamic and thermal behaviors of hydrodynamic gas foil journal bearing, a steady three-dimensional fluid-solid coupled numerical simulation is performed in the present study by assuming that the journal-bearing works in a steady-state condition with a fixed eccentricity ratio of 0.9. The results show that the shearing-induced circumferential flow is significantly dominant in the hydrodynamic air film layer. At both edges of the foil bearing section, local suction flow into the bearing clearance and local leakage flow out the bearing clearance happen simultaneously at different circumferential positions. The increase of axial throughflow mass flowrate plays an effective role on improving the cooling capacity. However, it should be noteworthy that the bleeding air pressure is prompted in a nearly quadratic relationship along with the increase of axial throughflow mass flowrate. Due to the non-uniformity nature of viscous-shearing heat generation inside the hydrodynamic gas foil bearing with a big eccentricity, the temperature on the shaft and top foil surfaces takes on a non-uniform distribution. The peak temperature generally has a 20 K–30 K difference with respect to the mean temperature.

Keywords

• Hydrodynamic foil bearing
• Thermo-hydrodynamic performance
• Axial throughflow cooling
• Fluid-solid coupled simulation