Experimental Investigations of Nano Finishing Process on Nickel-Free Austenitic Stainless Steel by Grey Relational and Principal Component Analysis

Abstract

The nano surface roughness of metallic materials is important in engineering and medical fields for specific applications. Magneto rheological abrasive flow finishing (MRAFF) process was performed on nickel-free austenitic stainless workpieces in order to obtain surface roughness at the nano level and also to forecast the performance of the MRAFF process in terms of responses such as surface roughness (SR) and material removal rate (MRR). These two responses are affected by process factors such as hydraulic pressure, current to the electromagnet, and the number of cycles performed during the machining process. The design of experiments (DOE) was used to determine the contributions of process parameters to output responses. The techniques of grey relational analysis (GRA) and principal component analysis (PCA) were used in these experimental investigations to discover the process factors that minimise the final Ra and maximise MRR. Through the DOE, a minimum SR of 63.24 nm and a maximum MRR of 2.34 mg/sec were obtained on the samples for the combination of 30 bar pressure, 6 A current, and 300 number of cycles.