Effect of High-Speed Milling Parameters on Surface Metamorphic Layer of TC17 Titanium Alloy

Abstract

In order to provide the relatively accurate experimental basis for optimizing parameters and controlling surface metamorphic layer, ball end high-speed milling experiments of TC17 titanium alloy were carried out utilizing one of experimental design techniques based on the response surface methodology. The surface roughness prediction model was built, variance analyses were applied to check the significances of surface roughness model and input parameters, the effect of parameters on surface roughness was analyzed. Meanwhile, the residual stress, microhardness and microstructure under the condition of high, medium and low level of parameters were investigated. Results indicate that the model can predict the surface roughness effectively and feed per tooth and radial depth of cut have an obvious effect on surface roughness. Compressive residual stresses are detected on all milled surfaces and surface residual stresses are increased with the increase of the level of the milling parameters. The compressive residual stress layer is approximately 20 μm regardless of milling parameters level used. The process of thermal softening, then work hardening, and finally tending to stabilize are observed in the microhardness profiles. Grains of the surface layer are broken and bent, the thickness of plastic deformation layer is approximately 10 μm.

Keywords

• TC17 titanium alloy
• high-speed milling parameters
• surface roughness
• residual stress
• microhardness
• microstructure