Analytical Prediction of Stretch-Bending Springback Based on the Proportional Kinematic Hardening Model

Abstract

Pre-stretching and post-bending are the simplest loading methods for the profile stretch-bending technical process. The inner layers of the profile are stretched and then compressed during the loading process. Considering the Bauschinger effect of metal materials, a new material model called the proportional kinematic hardening model was proposed. The stretch-bending mechanical model was established under a pre-stretching and post-bending loading path. The stress and strain on the cross section of profiles were analyzed. The analytic expressions of curvature radius of the strain neutral layer and bending moment were derived after loading. The analytic method for determining the curvature radius of the geometric center layer after unloading and springback during stretch-bending was established. The rectangular section ST12 profile with symmetrical characteristics is adopted, the stretch-bending experimental results show that the new proportional kinematic hardening model is more accurate than the classical kinematic hardening model in predicting the stretch-bending springback.

Keywords

• stretch-bending
• proportional kinematic hardening
• springback
• material model