Integrated Experimental Phase Equilibria and Thermodynamic Modelling Research and Implementation in support of progress of process pyrometallurgy towards sustainability

Abstract

Responding to the many sustainability challenges facing the metallurgical industry, we report progress that has been made on the development of predictive tools that can be applied to a wide range of technologies. The aim is to provide accurate, fundamentally-based thermodynamic tools that can be used by industry to improve process efficiencies, metal recoveries and productivities, and reduce energy requirements of pyrometallurgical systems. The program involves an integrated experimental and thermodynamic modelling research on phase equilibria in complex multi-component, multi-phase gas-slag-matte-speiss-metal-solids system with the Cu2O-PbO-ZnO-FeO-Fe2O3-CaO-Al2O3-MgO-SiO2-S major and As-Sn-Sb-Bi-Ag-Au-Ni-Co-Cr-Na minor elements. The experiments involve high temperature equilibration in controlled gas atmospheres, rapid quenching and direct measurement of equilibrium phase compositions with quantitative microanalytical techniques, including electron probe X-ray microanalysis and Laser Ablation ICP-MS. The thermodynamic modelling is undertaken using FactSage software package with advanced thermodynamic solution models. The continuing development of analytical and research methodologies has resulted in significant advances in predictive capability. Implementation of the results of fundamental studies involves ongoing collaboration of researchers and industry technologists, and the provision of advanced professional training. An overview of recent progress in research, implementation and applications in industrial practice will be presented in the paper.