This paper presents the results obtained on an oil and gas field terminal in Gabon during a continuous 8-month long operation involving the move of a pre-industrial bed biofilm bioreactor pilot for treating highly saline produced water (100 g/L). After several months of efficient acclimation of the biofilm carriers, more than 90% of the biological oxygen demand, 50% of total organic carbon and 35% of the chemical oxygen demand were removed during 1 h of residence time at a maximum organic loading rate of 12 kgCOD.m−3.day−1, making it a highly promising solution for offshore produced water treatment. These values reached more than 95%, 80% and 60% of BOD, TOC and COD removal, respectively, for 12 h residence time. In addition to the significant removal efficiency of the pilot, it is also important to highlight the robustness of the process. The presence of an acclimated biofilm properly attached to the carriers strongly reduced biomass washing during anomalous phases in comparison to a conventional activated sludge configuration. This technology favorably follows the three key pillars for implementing offshore technologies: high removal performance, robustness and low footprint.
