The role of carbon nanotubes in promoting the properties of carbon black-filled natural rubber/butadiene rubber composites

Abstract

80/20 natural rubber (NR)/butadiene rubber (BR) blends in which the carbon black (CB) was replaced partially by multi-walled carbon nanotubes (MWCNTs) according to the ratios m (CNTs): m (decreasing amount of CB) = 1: X (X was varied from 1 to 6), was prepared by blending of internal mixer and the two-roll mill at the mill opening of 0.5 mm for 10 times. SEM and TEM were used to investigate the filler networks and the good dispersion of fillers. The compounds containing 5 phr CNTs/27.5 phr CB exhibited the best abrasion resistance which was increased by 12.69% compared that without CNTs. 3D morphology images of wear surfaces and tensile fracture surfaces being similar to the layered map of the geography, which match the abrasion resistance and tensile properties, were observed by 3D measuring laser microscope. The uncured blend with 5 phr CNTs/35 phr CB showed the shortest cure time, the highest modulus and level of crosslink density. Significant improvement in mechanical properties were achieved by incorporating 5 phr CNTs and 35 phr CB, and the tear strength, 100% and 300% modulus of the vulcanizate were enhanced by 36.36%, 61.29% and 31.63% compared with the composite with 0 phr CNTs/40 phr CB, respectively. Additionally, compared with the composite without CNTs, the thermal conductivity of the composites with 5 phr CNTs/35 phr CB is increased by an average of 6.15% at three different temperatures. These considerable reinforcements resulted from the synergistic effect of CNTs and CB. Keywords: Synergistic effect, Carbon nanotubes, DIN abrasion, Mechanical properties, Thermal conductivity, 3D measuring laser microscope